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Shift into big chainring and smallest cog.
Remove pedals It helps to loosen both pedals before completely removing either one.
Remove rear derailleur Disconnect electronic shifting wire, but leave mechanical cable and housing connected.
Remove front brake
Headset bearings, spacers, and top cap can be replaced on fork during travel.
Remove seatpost Retighten seatpost collar, and disconnect Di2 battery (if applicable).
Pack accessories Place skewers and other small parts in accessory pocket
Wheels are placed between the internal foam dividers and the side panels. Cassette should face inward.
Pack saddle/seatpost We place it in the rear triangle.
Overlap ends of foam insert and zip case closed. Tighten compression straps.
Packing Your Airport Ninja. Instructions for bikes with internally routed disc brakes.
Pad Fork Legs. Padding will help prevent scratches. Bubble wrap and pipe insulation work best.
Remove stem from steerer tube. Loosen stem bolts before removing top cap. Set top cap and spacers aside.
Headset bearings, spacers, and top cap can be replaced on fork during travel.
Pad Steerer Tube. Padding will help prevent scratches. Bubble wrap and pipe insulation work best.
Secure Fork to Downtube. Fork orientation will depend on size/model bike, hose and cable length, etc. Ski straps, velcro, or tape will work.
Handlebar orientation will depend on size/model bike, hose and cable length, etc. Ski straps, velcro, or tape will work.
Part 2: Packing. Frame and fork are now ready to be packed as shown in our full-length packing video.