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The Union flag is made from 31 individual pieces. Each is cut from our master pattern and assembled into a set for every flag
The process starts by making up the individual quarters of the flag.
The pieces are double sewn on each seam for strength and quality
The excess material on each quarter is marked and trimmed off.
Once the 4 quarters have been pre-assembled they are joined together.
We finish trimming any excess material, then turn and sew the hem on three sides
The hem is sewn twice to make it stronger.
A cord is cut ready to fit into the headband.
The wooden toggle for the top of the flag is then sewn to the cord and into the headband.
Finally the flag is laid out for quality inspection and then packed ready for dispatch to our client.